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Pallet Load Calculator

Adjust pallet size, carton dimensions, weight limits, carton gap, overhang, and stack pattern to find a practical pallet loading plan.

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Recommended pallet plan

40 x 30 x 25 cm

The recommendation combines dimensions, weight, safety reserve, and stack pattern to suggest the most practical loading direction.

Operational cartons per pallet

30

Pallets needed

40

Stability score

72

Footprint utilization60%
Weight utilization29%

Limiting factor

Height limit · Caution

Pallet size presets

Loading rules

Pallet conditions

Carton conditions

Operational cartons per pallet

30

Space-only carton capacity

30

Boxes per layer

6

Max layers

5

Used height

125 cm

Loaded pallet height

145 cm

Best orientation

40 x 30 x 25 cm

Estimated gross weight

262 kg

Pallets needed

40

Last pallet

30

Average fill: 100%

Spare slots

0

Total shipment weight

10,480 kg

Limiting factor

Height limit

Effective deck

120 x 100 cm

Available carton stack height

130 cm

Stability score

72 · Caution

Footprint utilization

60%

Weight utilization

29%

Height utilization

97%

Height is the first limiting factor.Height utilization is high; check wrapping and handling clearance.Footprint utilization is low; try another carton direction or pallet size.

Layer pattern preview

5 Max layers

Layer A

2 x 3 · 6

Orientation comparison

Carton orientationBoxes per layerOperational cartons per palletPallets neededFootprint utilizationStability score
40 x 30 x 25 cm6304060%72
30 x 40 x 25 cm6304060%72
warning

Logistics planning notice

This tool is a planning aid only. Actual freight charges, customs treatment, chargeable weight, carrier rules, warehouse limits, and contractual terms must be confirmed with the carrier, forwarder, warehouse, or official shipping documents.

How pallet fit is estimated

The calculator compares possible carton orientations using effective pallet deck size, carton gap, top clearance, and weight safety reserve, then recommends a practical loading plan.

Usage notes

  • Boxes per layer account for effective pallet deck size and carton gap.
  • Operational cartons per pallet use the smaller result between space capacity and weight capacity.
  • Interlocked stacking improves stability scoring while conservatively reducing some alternate-layer capacity.

Frequently asked questions

Does this include pallet height?expand_more

Yes. The tool subtracts empty pallet height and top clearance from the max loaded height to estimate usable carton stack height.

Can it compare side-loaded cartons?expand_more

Yes. Turn on side loading to compare orientations that change the carton height side, then confirm carton strength and product orientation before using that plan.

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